Gulf Coast Environmental Systems

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Case Study – Odor Control in Rendering

Animal Rendering – Odor Control

  • Location: Texas
  • Industry: Natural Ingredients/Edible Fats and Oils
  • Project Type: Animal Rendering
  • Project Goal: Providing efficient pollution and odor control for a highly vaporous stream
  • Equipment Type: Regenerative Thermal Oxidizer (RTO)

EXECUTIVE SUMMARY:

Gulf Coast Environmental Systems was contacted by a long-standing customer, to design and build a pollution control solution that would be able to handle the strong odors and heavy vapors produced by an animal processing application, in a Texas facility. This is the 4th system that Gulf Coast Environmental Systems has provided for this customer, supporting their odor control needs since 2004.

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Is Pollution Control a New Source of Profit?

What if pollution control equipment was on the profit side of your budget sheet, instead of the expense side?expense to profit

Industrial air pollution gets a lot of slack in the media, because it has been directly linked to climate change. Regulatory agencies on nearly every continent have taken further steps to reduce the amount of emissions allowed by industrial processes, and the only method of reducing the pollutants in exhaust emissions is with industrial air pollution control equipment.

In many manufacturing processes, volatile organic compounds (VOCs) are produced as a byproduct of production or processing. Industrial air pollution control equipment is used to process or abate those dangerous chemicals and compounds, so they do not end up in the air, soil, and/or water. This encompasses just about every manufacturing process you can think of; food, beverage, packaging, steel, natural gas, oil, cosmetics, automotive, paint, pharmacy, printing, et cetera. The price to install this equipment varies greatly, from tens of thousands of dollars, to millions of dollars, depending on the size of the process streams, and what types of VOCs and hazardous air pollutants the streams contain. This equipment is mandatory in most cases, and is the responsibility of the facility to purchase.

Because of the associated cost, pollution control equipment is often something facilities are not excited to purchase. But what if pollution control equipment was on the profit side of your budget sheet, instead of the expense side? There are a few ways pollution control equipment can help pay for itself, and sometimes even produce a profit for the facility.

Profit Sources:

  1. Methane Abatement
  2. Heat Recovery
  3. Solvent Recovery
  4. Carbon Trading
  5. Tax Incentives
  6. VOC & NOx Trade
  7. RNG + Green Energy

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Case Study – Specialty Chemical Refurbished Solution

Industry: Specialty Chemical/Materials
Project Type: Chemical
Location: Louisiana
Project Goal: A quickly commissioned pollution control solution
Equipment Type: Refurbished Thermal Oxidizer

EXECUTIVE SUMMARY:
Gulf Coast Environmental Systems was tasked with finding a pollution control solution for a chemical application which had an unusually tight timeline.

CLIENT OVERVIEW:
This customer manufactures and sells high-performance specialty chemicals and materials. One of the largest chemical providers in the world, this company operates in two separate segments; Catalyst Technologies and Materials Technologies. Catalyst Technologies provides fluid catalytic cracking (FCC) catalysts to produce petroleum-based fuels like gasoline and diesel. They also supply methanol-to-olefins catalysts for the conversion of methanol into petrochemical feeds like ethylene and propylene. [Read more…]

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Sulfuric Acid

What is Sulfuric Acid?Sulfuric Acid

Sulfuric acid, or vitriol, is a brownish, odorless, oily mineral acid. Although odorless, it has an obvious acidic taste that is said to be incredibly off-putting. It is generally considered stable and composed of sulfur, hydrogen, and oxygen. The molecular formula for sulfuric acid is H2SO4, and it is water-soluble, meaning it will not burn. It is considered extremely corrosive due to its highly acidic nature and in high concentrations, it is dehydrating and oxidizing. Another interesting property that sulfuric acid exhibits its ability to absorb water vapor from the air, which means its hygroscopic. Because of this, it is highly reactive with most chemicals, especially water.

Corrosive Sulfuric Acid

Where is Sulfuric Acid Found? [Read more…]

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Dimethyl Sulfide

What is Dimethyl Sulfide?Dimethyl sulfide

Dimethyl sulfide (DMS), also known as methylthiomethane, is an organosulfur compound. It is a methyl sulfide, in which the sulfur atom is substituted by two methyl groups, with the chemical formula of (CH3)2S. It is a highly flammable straw-colored liquid, with a boiling point of 37 degrees Celsius, or 99 degrees Fahrenheit. This is a compound that is easily recognized by its foul odor, that is often described as “cabbage like”. Unlike many other organosulfur compounds, this disagreeable odor is present in even low concentrations of DMS. Dimethyl sulfide is the product of dimethylsulfoniopropionate (DMSP) breakdown, and is also the result of bacterial metabolism of methanethiol.

Dimethyl Sulfide

Where is Dimethyl Sulfide Found? [Read more…]

Company Profile

Gulf Coast Environmental Systems (GCES) is your custom solutions provider for pollution control systems, industrial ovens, systems engineering and field support worldwide. Our unique approach is to analyze your process stream and business objectives and propose an ideal solution or range of options to help you optimize these objectives. GCES is a one-stop shop: we provide engineering services, manufacturing, installation, commissioning and ongoing support. With our broad base of expertise and large installed global base, we are well-positioned to solve your pollution control issues.

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